Plastic array were first introduced in the 1970s as an alternative to traditional wood pallets. Made from recycled and virgin plastics like high-density polyethylene (HDPE), plastic array offer many advantages over wood including durability, reuse capabilities, and sanitization. Over the past few decades, plastic array use has increased steadily as their value has become more recognized across many industries.
Durability and Long Life
One of the biggest draws of plastic array is their incredible durability compared to wood. On average, Plastic Pallet can withstand at least 20 uses before needing repair, while wood pallets are typically good for only 8-10 trips through the supply chain. The rugged construction of plastic means they hold up well to the rigors of warehouse operations, transportation networks, and repeat cycles of filling, storing, transporting, unloading, and refilling. Plastic array don’t crack, warp, or rot like wood can when exposed to moisture or cold storage environments. Their structural integrity remains stable with repeated, rough handling. This longevity helps maximize a pallet’s return on investment for users.
Minimal Maintenance and Repair Needs
The durable build of plastic array translates to fewer repair and replacement requirements over time. Miscuts, splits, splinters, and breakage simply don’t affect plastic in the same way as wood. Issues like insects, mold, or fungal decay that can compromise wood strength are non-issues for plastic. Basic washing is often all that’s needed to sanitize plastic between loads compared to more extensive treatment required for wood. The consistent structure of plastic also makes repairs more straightforward when they are occasionally needed. These maintenance advantages help lower total cost of ownership.
Weight and Strength Advantages
While plastic array weigh slightly more than wood on initial comparison, their extraordinary durability means each plastic array carts the same payload dozens more times than a wood counterpart. This helps offset any weight penalty. Plastic array can also safely support more weight – often up to 2,000 pounds or more – since their composition won’t fracture or bow under high stress points like wood can. The weight and strength capabilities of plastic make them well-suited to many bulk transportation applications.
Superior Environmental Protection
Plastic materials create an effective moisture, fungus, and bacteria barrier that safeguards products during shipping and storage. This is invaluable for transporting food, pharmaceuticals, chemicals, and other goods requiring sanitary conditions. Plastic doesn’t crack or splinter like wood, eliminating risks of contaminant infiltration. Trace elements from wood like terpenes which can taint payload scents or flavors are non-existent with plastic. Most Plastic Pallet can even be washed, steamed, or chemically sanitized to very high standards between uses. These cleansing capabilities boost product protection and purity.
Sustainability Upswing
Once viewed as less eco-friendly than wood, modern plastic array demonstrate strong sustainability profiles of their own. The longevity and repeated reuse of plastic array over many years plays an important role in waste reduction. As recycling technologies advance, some plastic materials can now achieve higher recycling rates than wood waste as well. Leading pallet makers also incorporate post-consumer plastics in new pallet production. Combined with tracking programs to ensure collection and recycling at end of life, today’s plastic array embody the sustainable reuse model in tangible ways.
Rising Global Trade Meets Growing Pallet Needs
The rapid rise of international trade flows has generated tremendous pallet demand for supporting multi-directional supply chains. Air and ocean freight transport exposes wooden pallets to more challenging climates while also requiring the highest durability for combined multi-modal use. Crossing borders means preventing contaminated wood waste. Plastic array address each of these new globalized realities through rugged build, hygienic barriers, and compliance with stricter phytosanitary standards worldwide. Suppliers have responded to massive worldwide pallet pool needs with expanded Plastic Pallet manufacturing capabilities that can centrally distribute durable units worldwide.
Industry Sector Leaders Adopt Plastic
Certain industries have come to rely heavily on plastic array as a standard for product safety, hygiene, or operational requirements. Food manufacturing consistently depends on plastic to ensure no foreign element contaminates foodstuffs in transit or storage. Similarly, pharmaceutical companies widely prefer plastic for purity compliance in medical product chains. Chemical transportation demands the strongest, most corrosion-resistant platforms – a forte of plastic. Even heavy industrial sectors have transitioned from wood to plastic for its weight-bearing power. This variety of established industrial users serves as a valuable reference base for wider business adoption of plastic array advantages.
All signs point to an ongoing rise in demand and usage of plastic array. Their superior resilience and sanitary properties are ideal for extending global supply chains while meeting heightened cargo protection standards. New technologies toward recyclable plastic formulations create additional selling points against sustainability concerns of past years. Producers continue scaling up manufacturing capacities to fulfill ballooning multi-national pallet needs too. As more businesses recognize the performance and economic case for plastic, the material’s share of global pallet will likely continue growing in the years ahead. Plastic array’ integral role supporting commerce wherever goods must go shows no signs of slowing down.
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